The blaster machine from Pangborn is tasked with preparing both the interior and exterior Preparation of cookware and pans especially. Nonstick cookware is the new trend in the industry, and the pans, are among other cookware that requires the feature most. Below are some of the facts about the blaster machine from Pangborn that one should know about; they include:
Features Of The Blaster Machine From Pangborn
Workpiece Dimensions
The blaster machine limits the size of workpiece dimensions it can work. The maximum diameter of the workpiece, which the blast chamber can handle comfortably, is up to 17.75 inches (400mm). Additionally, heights of up to 9.84 inches (250mm) can get worked on here.
However, workpieces of smaller dimensions to the maximum can comfortably be blasted by the machine. However, it is possible due to the adjustability of the workpiece holding device.
Extended Spindle Pitch
When the spindle is at its limits on either end, it tends to self-lock, an instance that may cause the machine to jam during its functioning. The extended part of the spindle pitch allows for easier movement without the possibility of locking.
Automatic Loading And Off-loading
During the operation of a blaster machine from Pangborn, an automatic robotic system can load and unload the pieces on one’s behalf. It is necessary, especially where the workpieces get bulky. The machine makes it possible to handle a considerably large amount of load simultaneously, hence the need for load handling assistance.
If the workpieces could have been manually loaded into the machine, then the machine’s operation speed would have gotten compromised. It is because automation tends to fasten the processes compared to when persons manually do it.
The loading and unloading by the robots also reduce human involvement in the process and make it safer to use. It reduces the possibility of injuries occurring during operation, increasing its safety standards.
Adjustable Piece Holder
Adjustable piece holders go a long way in ensuring that pieces of different sizes can get worked on efficiently. The piece holder is responsible for clamping strongly to the workpiece avoiding unnecessary movements during machining.
Although the holder limits the dimensions it can hold, it is advisable to get back to the user’s manual for further clarification on the size limits recommended for use in the blaster machine from Pangborn.
Roto-block Indexing
Roto-block indexing in these machines allows for the applications of these machines in high volume production systems; this feature gets enhanced with the automated loading and unloading for optimum machine efficiency.
Pressure Tank System
The blaster machine from Pangborn requires high pressure for its operations. The abrasive material gets to contact the workpiece with an impact to clean it as part of surface preparation. The blaster machine from Pangborn gets equipped with a pressure tank system for increased efficiency and higher outputs.
This system gets responsible for increasing the force by which the abrasive materials jet out towards the workpiece. Where the pressure is insufficient, the blast cleaning process is likely to become substandard; hence, the experts should do appropriate corrections for better results. The higher the pressure in the system, the more efficient the cleaning gets expected.
Residual Abrasive Blow-off
The abrasive residue may tend to stick on the workpiece during the blasting process. These residues used by the machine can get made from Aluminum oxide, glass beads, and even metallic shots. These particles are the most efficiently used in the blasting process.
After cleaning the workpiece, these abrasives get blown off from the workpiece, making it have an appealing finish. It makes it easier to handle the workpiece after machining it. It is important to note that both the internal and external surfaces of the pan get abrased evenly for a uniform finish.
Applications Of The Blaster Machine From Pangborn
Due to its increased functionality, the machine has gained much popularity in the pan-making industry. Through it, quality cookware gets produced by the different companies. Below is the main application for the blaster machine from Pangborn; it includes;
Surface Preparation Before Coating
For the best quality cookware, especially pans, the experts must follow a specific procedure. When crude, metals have got a couple of layers of dirt that should get washed off before further work proceeds on it. A poor-quality product gets produced where one would decide to work on these metals with the layers of dirt.
For the best results, it is advised to blast this dirt off. It involves the use of high pressure to abrase the workpiece efficiently. They mostly worked with metals, including aluminum, cast iron, and steel materials. The blaster machine from Pangborn is available in different designs. It can exist as a table that houses the spindle or with chain conveyors which carry the spindle. It is upon one to choose the design that they prefer most.
The number of indexed spindles and nozzles can vary and get determined according to the production rate required by the company. Generally, this rate ranges from 300 pieces to 2000 pieces per hour. Different blast media can be used by one during machining; they include aluminum oxide, glass beads, and metallic shots. It is upon one to choose what they wish to use on their workpiece.
To increase efficiency during operation, the blast media and other components, after abrasing the workpiece, go through suction air nozzles. Their function is to suck out the particles from the blast chamber after they have gotten to contact with the workpiece. Additionally, it prevents these particles from settling on the base of the chamber, which could have caused the jamming of the machine.
The workpiece also gets blown off the residual to produce a clean piece. The piece, after machining, attains a certain degree of coarseness suitable for the application of a nonstick coating on the pans and other cookware. It is important to note that both the interior and exterior of the pan get worked on efficiently. Technological advancements contribute greatly to producing quality goods at a lower cost.